Devices and Methods for Repelling Avian Pests

ABSTRACT

A device for deterring avian pests includes first and second spikes, each having a terminal retention feature held within an injection molded base. The spikes are preferably arranged in a radial fashion, extending outward from the molded base.

This application claims the benefit of priority of U.S. Provisional Application No. 62/416,232, filed on Nov. 2, 2016. This and all other extrinsic materials discussed herein are incorporated by reference in their entirety.

FIELD OF THE INVENTION

The field of the invention is barrier devices for discouraging roosting by avian pests.

BACKGROUND

This background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.

All publications herein are incorporated by reference to the same extent as if each individual publication or patent application were specifically and individually indicated to be incorporated by reference. Where a definition or use of a term in an incorporated reference is inconsistent or contrary to the definition of that term provided herein, the definition of that term provided herein applies and the definition of that term in the reference does not apply.

The presence of birds on window sills, roof tops, boat masts, and other surfaces is often undesirable. Among other things, birds tend to be noisy and make an unsightly mess that can attract insects, and provide a fertile bed for bacteria which can present a significant health hazard. Additionally, the unaesthetic appearance of bird droppings and the like often requires unpleasant and time consuming clean up where access to the droppings is available. Often, areas contaminated with bird droppings and other by-products of birds are not readily accessible for clean up.

It is known to mount a plurality of pointed objects, such as spikes and the like, on surfaces where it is desired to repel birds. See, e.g, U.S. Pat. Appl. 2004/0216393 to Hall, et al. (publ. November 2004), and UK Patent No. 2432412B to Jones. However, traditional bird repellent devices comprise a metal base with a plurality of angularly and upwardly projecting metal wires or spikes. Unfortunately, such metal contraptions, while accomplishing the desired result, tend to be costly to manufacture because they are not conducive to non-labor intensive manufacturing processes, for example by injection molding.

Although various plastic bird repellant devices are known such as those described in U.S. Pat. No. 7,243,465 to Donoho, U.S. Pat. Appl. No. 2003/0208967 to Riddell, U.S. Pat. No. 6,546,676 to Wiesener et al. and WIPO Publ. No. 2005/029955 to Knight (publ. April 2005), such devices suffer from one or more disadvantages including, for example, a higher cost of shipment due to their inability to stack and weight of the plastic.

One approach to resolving these issues is found in U.S. Pat. No. 8,601,747 to Donoho (granted December 2013), which describes a deterrent device having a base that supports a set of radially arranged spikes. Such a device, however, can be labor intensive to assemble.

Thus, there is still a need for safe and effective bird deterring device having metal spikes or prongs that can be manufactured via automation.

SUMMARY OF THE INVENTION

The inventive subject matter provides a device and a method for deterring avian pests. Preferred devices include first and second spikes, each having a terminal retention feature disposed in an injection molded base. The spikes preferably extend from the base in a radial fashion.

Preferred methods of manufacturing include securing the terminal retention features in a temporary retaining device, then injection molding a base around the terminal retention features, and then arranging the first spike and the second spike in a radial fashion that extends outward from the base.

In especially preferred methods, a set of spikes is arranged in a comb, and the base of the comb is encapsulated in a moldable material by insertion molding. As described above, the spikes are then arranged in a radial fashion that extends outward from the base.

BRIEF DESCRIPTION OF THE DRAWING

FIG. 1 is an embodiment of the present invention having spike structures in a compact, comb-like orientation for insertion molding purposes, with the protruding portion of the spike assembly being bent or otherwise formed into the desired configuration after injection.

FIG. 2 is an embodiment of the present invention in which a linear piece of wire is bent into a serpentine pattern in a first bending operation.

FIG. 3 is an embodiment of the present invention in which a plurality of wires is inserted through a mold, and after molding of the device's base, the plurality of wires can be cut (and bent if needed) to form the deterrent device.

FIGS. 4A-4D are embodiments of the present invention in which a plurality of wires are be individually fed into a mold via a manual or automated process.

DETAILED DESCRIPTION

The following description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.

The inventive subject matter provides devices, systems and methods in which a bird repellant device having a plurality of spikes that can be readily manufactured using automated or semi-automated methods. Suitable manufacturing methods include, for example, insertion molding. For example, the base portion of such devices can be a product of injection of a molten material (e.g. plastic) into a mold designed to accommodate one or more spikes (e.g., metal spikes or equivalent structures), with the spikes held in place once the molded material hardens.

In such an insertion molding method, 1, 2, 3, 4, 5, 6, or more spikes can be provided in a form that temporarily holds them in a fixed orientation relative to one another, and that is suitable for insertion into a mold. Individual spikes preferably include terminal protrusions, bends or other features that secure them in a hardened base material following release from the mold. In other embodiments, the spikes can be provided as an extension from a base that provides fixation within the molded material.

Spikes can be provided as a continuous, bent wire, and can include bends or loops that extend into the molded material, with the exposed portions of the continuous, bent wire being trimmed manually or automatically to form individual spikes following injection into the mold.

The following discussion provides many example embodiments of the inventive subject matter. Although each embodiment represents a single combination of inventive elements, the inventive subject matter is considered to include all possible combinations of the disclosed elements. Thus if one embodiment comprises elements A, B, and C, and a second embodiment comprises elements B and D, then the inventive subject matter is also considered to include other remaining combinations of A, B, C, or D, even if not explicitly disclosed.

As used herein, and unless the context dictates otherwise, the term “coupled to” is intended to include both direct coupling (in which two elements that are coupled to each other contact each other) and indirect coupling (in which at least one additional element is located between the two elements). Therefore, the terms “coupled to” and “coupled with” are used synonymously.

In one embodiment of the inventive concept, spikes can be provided as individual spike units that include a fixation feature that provides support once the molded portion of the device has become solid. For example, such a spike can include a protrusion, a loop, or a disc that is encapsulated by a molded base. Alternatively, such individual spikes can have an essentially constant diameter but include a looped or bent portion at one end that is inserted into the mold prior to injection. Individual spikes are preferably held in an orientation defined by the mold in a temporary fashion, such that the individual spikes can be readily released following injection of the material used to form the base. For example, a set of individual spikes made of magnetically responsive material can be held in a suitable orientation using one or more magnets (e.g. electromagnets or permanent magnets) from which the individual spikes can be released following injection. Similarly, a set of individual spikes can be suitably oriented on an adhesive or tacky surface.

In other embodiments, a set of individual spikes can be suitably oriented using a clamp or a series of clamps, which can be actuated to facilitate automated assembly. Similarly, a set of individual spikes can be oriented by embedding them within a friable and/or a soluble matrix that can be readily removed following injection. It should be appreciated that such devices and methods can be adapted to accommodate molds that present a series of bird repelling devices in a linear or other array, for example, a linear strip of bird repellent devices. For example, such devices and methods can be positioned in a series or other arrangement that orients two or more sets of individual spikes over portions of a complex mold, which includes both base regions, and couples different base regions to one another.

In yet another embodiment of the inventive concept, individual spikes are positioned as part of a spike assembly, a portion of which is inserted into a mold that provides the base of the bird deterrent device. In such an embodiment, individual spike structures can extend from the spike base. The spike base is inserted into the injection mold and provides support for the individual spike structures following injection. In such an embodiment, the spike structures can be provided in a radial arrangement that reflects the orientation of spikes in the final bird repellent device. In some embodiments, the spike assembly can provide the spike structures in a compact, comb-like orientation for insertion molding purposes, with the protruding portion of the spike assembly being bent or otherwise formed into the desired configuration after injection. An example of such an embodiment is shown in FIG. 1, where heavy lines indicate projection at right angles to the plane of the page.

In FIG. 1 a spike assembly is provided in the form of a “comb” structure or cartridge of five spikes that extend from a spike base. In a first bending operation, the spike base is bent at a right angle to the comb of spikes where needed. The bent spike assembly is placed in an injection mold that is configured to provide a base for the bird deterrent device. During injection, the spike base is encapsulated by the molten injection material, with solidification fixing the protruding comb of spikes in place. A second bending operation serves to orient the individual spikes as desired to deter avian pests. This can occur before or after injection molding of the base where the spikes are located.

It should be appreciated that such combs can be placed in a series or other array by way of connecting bridges that serve to join two or more spike bases, to form a complex bird deterrent device that includes a number of bird deterring subunits. It should be appreciated that the individual operations of the process shown in FIG. 1, such as bending and placement, are readily automatable.

It should also be appreciated that an embodiment similar to that shown in FIG. 1 can be provided by providing a sheet of material, a portion of which is bent to provide a spike base that is inserted into the injection mold. In such an embodiment individual spikes can be provided by a cutting operation (for example, with an automated laser cutter) following injection, and the individual spikes thus provided can be manually or automatically bent into the desired orientations.

In another embodiment of the inventive concept, a continuous wire can be used to produce both elongated and support portions of individual spikes of a bird deterrent device. For example, a length of wire can be bent into a series of angled turns that provides a planar configuration with a serpentine pattern, with parallel linear segments joined at alternating ends by loops. The loop portions across one set of ends can be bent in a second, perpendicular plane to provide a support for the wire structure when encapsulated within the molded base. Following insertion of the support portion of the wire structure into the mold and injection the remaining exposed loops can be trimmed to provide individual spikes. An example of such an embodiment is shown in FIG. 2, where heavy lines indicate projection out of the plane of the page.

In the example shown in FIG. 2, a linear piece of wire is bent into a serpentine pattern in a first bending operation. A second bending operation produces a series of bends in one set of terminal loops that are at approximately right angles to the plane of the serpentine pattern, bringing what will become the individual spikes into the desired separation distance, and providing structures that will stabilize the spikes in molded base of the final assembly. Following injection molding trimming of the exposed loop provides individual wire spikes with supporting structures embedded in the material of the molded base. The individual wire spikes can then be bent into the desired configuration to deter avian pests. As shown, the serpentine pattern can be adjusted to provide different spacing between individual spikes. In the example in FIG. 2, six wire spikes are provided with the two central wire spikes closely spaced to emulate the pattern of the bird deterrent device shown in FIG. 1. It should be appreciated that the individual steps of shown in FIG. 2 are readily automatable, and that the described device and method can utilize a common and readily obtainable wire feedstock.

It should also be appreciated that the serpentine pattern of FIG. 2 can be adapted to accommodate a complex bird deterrent device that includes two or more coupled bird deterrent units. For example, in such an embodiment the wire segment can be bent into a first serpentine arrangement, where the portion of the wire corresponding to the terminal spike ends in a segment that is bent at a right angle to the first serpentine arrangement and bridges to a second serpentine arrangement that is aligned with a second portion of a complex mold that corresponds to a second bird deterrent unit base. This can be repeated at the opposite end to provide a connection to a third serpentine arrangement, with the pattern repeating to reach the desired length. Such bridging segments can be removed in a trimming operation that follows injection.

In yet another contemplated embodiment shown below in FIG. 3, a plurality of wires is inserted through a mold, and after molding of the device's base, the plurality of wires can be cut (and bent if needed) to form the deterrent device.

It is still further contemplated that a plurality of wires can be individually fed into a mold via a manual or automated process. See FIGS. 4A-4D below. For example, the machine that manufactures the device can be fed a plurality of wires, whether a plurality of long wires to be cut during manufacture or individual wires that are precut to the proper length. The base can then be molded around the wires, and the wires subsequently cut. The wires extending from the wire holder can then be advanced into the mold for insertion into the next device.

It should be apparent to those skilled in the art that many more modifications besides those already described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the spirit of the appended claims. Moreover, in interpreting both the specification and the claims, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms “comprises” and “comprising” should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification claims refers to at least one of something selected from the group consisting of A, B, C . . . and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc. 

What is claimed is:
 1. A device for deterring avian pests comprising: a first spike having a first terminal retention feature; a second spike having a second terminal retention feature; and a first molded base comprising an injected moldable material, wherein the first spike and the second spike are arranged in a radial fashion extending outwards from the molded base, and further comprising a molded covering disposed about the first and second terminal retention features.
 2. The device of claim 1, wherein the first spike comprises a wire.
 3. The device of claim 2, wherein the first terminal retention feature comprises a bent portion of the wire.
 4. The device of claim 2, wherein the first terminal retention feature comprises an expanded portion of the wire.
 5. The device of claim 1, wherein the first spike and the second spike are comprises of a magnetically responsive material.
 6. The device of claim 1, further comprising: a third spike having a third terminal retention feature; a fourth spike having a fourth terminal retention feature; and a second molded base comprising the injected moldable material, wherein the first spike and the second spike define a first plane, the third spike and the fourth spike define a second plane that is essentially parallel to the first plane, and the first plane is essentially normal to a line defined by the first molded base and the second molded base.
 7. A method of manufacturing an avian pest deterring device, comprising: reversibly securing a first spike comprising a first retention feature and a second spike comprising a second retention feature to a retaining device; positioning the retaining device such that the first retention feature and the second retention feature are positioned within an insertion mold, wherein the insertion mold is configured to produce a first molded base on injection with a moldable material by an insertion molding technique; performing an injection molding process that introduces the moldable material to the insertion mold in an amount sufficient to encapsulate the first retention feature and the second retention feature; releasing the first spike and the second spike from the retaining device; and, arranging the first spike and the second spike in a radial fashion extending outward from the first base.
 8. The method of claim 7, wherein the retaining device comprises a magnet.
 9. The method of claim 7, wherein the retaining device comprises a clamp.
 10. The method of claim 7, wherein the first spike and the second spike are arranged following hardening of the molded material.
 11. The method of claim 7, wherein the insertion mold is further configured to produce a second molded base and the retaining device is further configured to releasably secure a third spike comprising a third retention feature and a fourth spike comprising a fourth retention feature, such that the third retaining feature and the fourth retaining feature are encapsulated within the second molded base following insertion molding.
 12. A device for deterring avian pests comprising: a first comb comprising a first comb base, a first spike extending from the first comb base, and a second spike extending from the first comb base; and a first molded base comprising an injected moldable material, wherein the first spike and the second spike are arranged in a radial fashion extending outwards from the molded base, and wherein the first comb base is encapsulated in the moldable material by insertion molding.
 13. The device of claim 12, wherein the first spike comprises a wire.
 14. The device of claim 12, wherein the first spike comprises a cut portion of sheet material.
 15. The device of claim 12, wherein the first spike and the second spike are comprised of a magnetically responsive material.
 16. The device of claim 12, further comprising: a second comb comprising a second comb base, a third spike and a fourth spike; and a second molded base comprising the injected moldable material and encapsulating the second comb base, wherein the first spike and the second spike define a first plane, the third spike and the fourth spike define a second plane that is essentially parallel to the first plane, and the first plane is essentially normal to a line defined by the first molded base and the second molded base.
 18. A method of manufacturing an avian pest deterring device, comprising: reversibly securing a first comb comprising a first comb base, a first spike, and a second spike; positioning the retaining device such that the first comb base is positioned within an insertion mold, wherein the insertion mold is configured to produce a first molded base on injection with a moldable material by an insertion molding technique; performing an injection molding process that introduces the moldable material to the insertion mold in an amount sufficient to encapsulate the first comb base; releasing the first comb from the retention device; and, arranging the first spike and the second spike in a radial fashion extending outward from the first base.
 19. The method of claim 18, wherein the retaining device comprises a magnet.
 20. The method of claim 18, wherein the retaining device comprises a clamp.
 21. The method of claim 18, wherein the first spike and the second spike are arranged following hardening of the molded material.
 22. The method of claim 18, wherein the insertion mold is further configured to produce a second molded base and the retaining device is further configured to releasably secure a second comb comprising a second base, a third spike, and a fourth spike, such that the second comb base is encapsulated within the second molded base following insertion molding.
 23. An intermediate in the production of a device for deterring avian pests comprising: a first serpentine wire comprising a first bend that is appended to a first parallel strand, where the first parallel strand is appended to a second bend that is appended to a second parallel strand, where the second parallel strand is appended to a third bend, wherein the first parallel strand and the second parallel strand are essentially parallel to one another and the first bend and the third bend are approximately normal to a first plane defined by the first parallel strand and the second parallel strand; and a first molded base comprising an injected moldable material, wherein the first bend and the third bend encapsulated in the moldable material by insertion molding, and the second bend forms part of a terminal loop extending outwards from the first molded base.
 24. The device of claim 24, wherein the serpentine wire is comprised of a magnetically responsive material.
 25. The device of claim 23, further comprising: a second serpentine wire comprising a fourth bend that is appended to a third parallel strand, where the third parallel strand is appended to a fifth bend that is appended to a fourth parallel strand, where the fourth parallel strand is appended to a sixth bend, wherein the third parallel strand and the fourth parallel strand are essentially parallel to one another and the fourth bend and the sixth bend are approximately normal to a second plane defined by the third parallel strand and the fourth parallel strand; and a second molded base comprising the injected moldable material and encapsulating the fourth bend and the sixth bend, wherein the first plane and the second plane are essentially parallel to one another and are essentially normal to a line defined by the first molded base and the second molded base.
 26. A method of manufacturing an avian pest deterring device, comprising: reversibly securing first serpentine wire comprising a first bend that is appended to a first parallel strand, where the first parallel strand is appended to a second bend that is appended to a second parallel strand, where the second parallel strand is appended to a third bend, wherein the first parallel strand and the second parallel strand are essentially parallel to one another and the first bend and the third bend are approximately normal to a first plane defined by the first parallel strand and the second parallel strand; positioning the retaining device such that the first bend and the third bend are positioned within an insertion mold, wherein the insertion mold is configured to produce a first molded base on injection with a moldable material by an insertion molding technique; performing an injection molding process that introduces the moldable material to the insertion mold in an amount sufficient to encapsulate the first bend and the third bend; releasing the first serpentine wire from the retention device; performing a cutting operation at the second bend to form a first spike and a second spike; and, arranging the first spike and the second spike in a radial fashion extending outward from the first base.
 27. The method of claim 26, wherein the retaining device comprises a magnet.
 28. The method of claim 26, wherein the retaining device comprises a clamp.
 29. The method of claim 26, wherein the first spike and the second spike are arranged following hardening of the molded material.
 30. The method of claim 26, wherein the insertion mold is further configured to produce a second molded base and the retaining device is further configured to releasably secure a second serpentine wire comprising a fourth bend that is appended to a third parallel strand, where the third parallel strand is appended to a fifth bend that is appended to a fourth parallel strand, where the fourth parallel strand is appended to a sixth bend, wherein the third parallel strand and the fourth parallel strand are essentially parallel to one another and the fourth bend and the sixth bend are approximately normal to a second plane defined by the third parallel strand and the fourth parallel strand, such that the fourth bend and the sixth bend are encapsulated within the second molded base following insertion molding. 